11/12/2024
Rigid box designs (also known as chipboard boxes) are a popular choice for packaging premium products due to their durability and visual appeal. These rigid box designs offer both versatility and strength, providing excellent protection and an elegant presentation. Made from thick chipboard, they outperform regular cardboard and corrugated boxes in terms of durability. Once shaped, the boxes are often laminated with printed sheets and special effects, adding a luxurious touch while allowing for easy customization to meet branding needs.
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Rigid boxes can come in square, round, triangular, or other special shapes. However, the most common design is the rectangular box, which consists of two main components: the lid and the base. Variations in shape, size, and combinations with other details create a wide range of designs in the world of rigid boxes. Below is a compilation of some of the most popular rigid box structures.
A. Telescope Boxes
B. Hinged Lid Boxes
C. Neck Boxes
D. Other Rigid Boxes
Telescope Boxes, also known as full telescope boxes, partial telescope boxes, or male and female lid boxes, are terms used to describe rigid box structures where the lid and base are separate. The base of the telescope box is the most characteristic design of the rigid box category. The lid is slightly larger than the base to allow it to fit snugly over the entire or part of the base. The static friction between the lid and base keeps the lid stable when the box is closed. Telescope boxes can come in various height configurations between the lid and base. Below are three common types of telescope boxes:
A Full Telescope rigid box has a structure where the lid covers the entire base of the box, providing perfect double protection. This type of box is typically used for small products that require high protection, such as smartphone boxes, smartwatches, and high-end electronic accessories. The lid fully covers the base, giving the box a neat, tidy, and sophisticated appearance. Full telescope lids are often designed with a thumb cut (a small indentation for the fingers) to facilitate easy opening.
A Partial Telescope rigid box has a design where the lid covers only part of the base, typically more than half. Although the lid coverage is reduced, a partial telescope box still offers the necessary protection. The visual distinction between the lid and the base due to the height difference gives the box a minimalist, modern, and fashionable appearance. This height difference also makes it easier to open the box.
Partial telescope boxes are often used for fashion accessory packaging, such as ties, belts, and wallets. The partial telescope box with a taller base is ideal for packaging souvenirs, dolls, mascots, etc. While the lower base design is suitable for packaging combo products such as cakes, jams, tea, and bird’s nest.
A Hinged Lid rigid box, also known as a flip lid box, is a box where the lid and base are combined into two main components. The base is similar to that of a telescope lid box, while the lid is made from a piece of cardboard that covers the base. The lower part of the cardboard piece is glued to the base, and the top part of the cardboard piece can be flipped open to form the lid. This type of box is ideal for products that need to be used frequently but still require a secure closure between uses.
Hinged lid boxes are usually kept closed using magnetic force from small magnets placed on the lid and base. In most cases, the term “magnetic lid boxes” is used to describe hinged lid boxes. Hinged lid boxes have two main variations, which differ in the way the lid is opened:
A Flip Top rigid box has a typical hinged lid structure, where the lid is flipped open from the bottom upwards, or front to back. Historically, this box style was typical for cigar boxes (a type of high-end tobacco product), which is why it’s often referred to as a “Cigar Box.”
In modern packaging, flip top boxes are used to package many products other than cigars. The way the lid flips up reveals the product inside in a luxurious manner and perfectly showcases the arrangement. Flip top boxes are ideal for high-end gift packaging in events that require a high level of formality. They are commonly used for corporate gifts, Lunar New Year gifts, Mid-Autumn Festival gifts, jewelry boxes, and luxury accessories.
A Book Style rigid box, also known as a horizontal flip box, has a hinged lid structure where the lid flips open from right to left. When closed, the box resembles a hardcover book. The horizontal flip opening provides a more gentle and intimate feel while remaining elegant. This design softens the formality of the flip top box style and is often used for packaging gifts in more personal or informal occasions. Book style boxes are frequently chosen for packaging products like jewelry, perfumes, cosmetics, and premium chocolates.
Neck Boxes have a similar exterior design to separate lid boxes. However, the construction, operational principle, and manufacturing process of these two types of boxes differ significantly. A neck box features a base made up of two structural layers with different heights. The inner layer is taller than the outer layer, creating the “neck” or “shoulder” part of the box. Some industry references call this design “box in a box.” This neck part fits snugly inside the lid. The static friction between the neck and lid keeps the lid stable when the box is closed.
The rigid Neck Box is commonly referred to as a “neck box” or “shoulder box” in English, reflecting its unique geometric design. Although the neck serves its purpose only when the box is closed, some designs expose the neck even when the box is closed, creating an artistic gap between the lid and base. This gap is a signature feature of the neck box. Generally, the term “neck box” refers to a rigid neck box with a telescope lid design.
A Neck Box with a Hinged Lid is an upgrade to the standard neck box, where a hinge is added to secure the lid to the base. This type of box has a relatively complex structure as it combines the advantages of the separate lid box (for products that are taller than the base) while providing the formal opening experience of a hinged lid box. Neck boxes with hinged lids evoke a classic feeling and are commonly used for packaging small products that require a traditional style.
An Angled Neck Box with a Hinged Lid is a unique design often used for products requiring high aesthetics. The lid and base connect along slanted edges, creating a distinctive design. When the box is opened, the front edge of the base is lower than the rear edge, giving the impression that the product inside is being highlighted. This design gives the box a unique geometric, modern appearance, while also enhancing the product’s value when the box is opened. It is ideal for high-end, limited edition products and is often used for packaging watches, jewelry, perfumes, etc.
In addition to the popular rigid box types mentioned, there are many other rigid box structures on the market today, offering unique features that enhance the user experience when opening the box. Below are some noteworthy structures:
The Drawer Style box consists of two parts: the outer shell and the drawer. The static friction between the drawer and the outer shell keeps the drawer fixed when the box is closed. The drawer is often equipped with a handle for easy pulling. The sliding open-and-close mechanism not only provides convenience but also creates an interesting opening experience.
The drawer structure can be developed into multiple layers (2 layers, 3 layers, 5 layers, etc.) and can be combined with other box types such as separate lid boxes or flip top boxes. This allows for packaging multiple individual products in a single box. The drawer structure enables many creative and unique design solutions, meeting various packaging requirements.
A Butterfly Box is a type of box with a lid that opens outwards on both sides, resembling butterfly wings. This method of opening provides a visually appealing and engaging box-opening experience. The lid is usually fixed using magnets to ensure a secure closure. Butterfly boxes are commonly used for packaging special gifts, high-end products, or limited edition items.
Collapsible Rigid Boxes are a very innovative packaging solution that allows the box to collapse and be flattened when not in use. This space-saving feature reduces the chances of damage during transportation, while also optimizing logistics costs. The collapsible rigid box is a very practical packaging option for business purposes.
Newlifepack specializes in developing and providing modern, creative, and smart packaging solutions. Collapsible rigid boxes are one of our trend-setting products, helping your business get closer to its financial goals.
The 3D Pop-Up Box is a creative and interactive rigid box design that provides a unique and engaging unboxing experience. The 3D pop-up model is positioned between the main lid and the secondary lid of a flip-top box. When opened, the 3D model pops up, bringing to life images, characters, or stories in a unique three-dimensional space. Additionally, lighting and sound effects can be incorporated, further enhancing the experience and making the unboxing even more exciting. This type of box delivers an interesting and distinctive experience when opening.
3D Pop-Up boxes are a great choice for premium gift packaging during special occasions such as Lunar New Year and Mid-Autumn Festival. A 3D Pop-Up gift box with a beautiful design and a meaningful story is sure to leave a lasting impression on the recipient, creating an unforgettable experience.
Rigid boxes combine durability, protection, and sophisticated design, making them the perfect choice for packaging premium products, fragile items, or large gift sets. With a wide range of rigid box structures available – including telescope boxes, hinged lid boxes, neck boxes, as well as creative designs like collapsible and butterfly boxes – these packaging solutions offer endless customization possibilities. Beyond protection, rigid boxes elevate the unboxing experience, enhancing the perceived value of the product.
Newlifepack (since 2008) is a Large-scale Manufacturer of Paper Packaging and Rigid Boxes based in Ho Chi Minh City, Vietnam.
We provide Comprehensive Packaging Solutions, design, printing, manufacturing of: Premium Product Boxes, Corporate Gift Boxes, Tet Gift Boxes, Mooncake Boxes, Corrugated Boxes, Folding Boxes, Anti-counterfeit Labels, POSM, and other products.
We are experts in surface effects: lamination, foil stamping, embossing, debossing, deep embossing, texture embossing, refraction embossing, sand UV coating, spot UV coating, metalized film laminating, effects on metalized film, die-cutting, and other effects.
Certifications achieved: ISO 9001:2015, ISO 14001:2015, GMI, G7, GSV, FSC, and SMETA.
Thank you for choosing to consult with us among many other packaging printing facilities. We are excited to have the opportunity to serve you!
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