12 Common Types of Corrugated Boxes (English/ Vietnamese)

11/07/2025

Corrugated Boxes, also commonly referred to as “carton boxes” (hộp carton) in Vietnamese, are among the most impactful innovations in the packaging and logistics industry. Their most notable advantage lies in the ability to balance two seemingly opposite requirements: providing effective product protection while remaining lightweight and easy to handle. This is achieved through a well-engineered structure combined with flexible yet durable corrugated paper materials.

Along with advancements in printing technology and modern finishing techniques, the traditional brown corrugated box has undergone a significant transformation. Today, corrugated packaging is available in a wide range of visually refined designs—from minimalist, eco-friendly styles to more elaborate and premium constructions used for seasonal and festive packaging such as Mid-Autumn mooncake boxes and Lunar New Year gift boxes.

In this feature, Newlifepack presents 12 of the most commonly used corrugated carton box styles, accompanied by standard American English technical terminology. Each box type is analyzed in terms of structural design, practical applications, and key considerations during the design and production process. This overview serves as a practical reference to help businesses select appropriate packaging solutions that balance cost efficiency with brand presentation and functionality.

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12 Common Types of Corrugated Boxes (English/ Vietnamese)

1. Regular Slotted Box

🇻🇳 Thùng Nắp Đối Khẩu, Thùng Carton A1
🇨🇳 常规开槽箱

  • Definition and Applications

The Regular Slotted Box (RSC), commonly referred to in Vietnam as the Carton Box A1, is the most widely used and standardized type of corrugated box in the packaging and logistics industry. It is manufactured from a single sheet of corrugated board with pre-scored fold lines, allowing the box to be easily formed into a rectangular shape.

The defining structural characteristic of this box type is its four flaps of equal width. When the box is closed, the two longer outer flaps meet at the center, while the two shorter inner flaps do not meet. This structure helps optimize material usage, simplifies production, and allows flexibility across a wide range of box sizes.

Regular slotted boxes are widely used for packaging consumer goods, food products, electronic components, industrial products, e-commerce shipments, and export goods. They are a cost-effective, durable, and print-friendly packaging solution. Flexographic printing is commonly applied for shipping cartons, while offset printing combined with surface finishing techniques can be used for display or retail packaging.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Regular slotted boxes are typically produced using single-wall or double-wall corrugated board, with common flute types including B, C, E, BC, or EB, depending on load capacity and protection requirements. The box structure consists of four continuous panels joined at a manufacturing joint using adhesive, staples, or industrial tape. Boxes are supplied flat-packed to optimize storage space and reduce transportation costs.

To ensure effective packaging performance, the appropriate flute type should be selected based on the product’s weight and physical characteristics to achieve sufficient compression strength and impact resistance. Scoring lines must be accurately formed to ensure the box folds squarely without warping or open edges. Flap length should be carefully controlled so that the two outer flaps meet precisely at the center, avoiding overlap or gaps during closure.

 

2. Straight Tuck End Box

🇻🇳 Hộp Nắp Gài Thẳng
🇨🇳 直插式纸盒

  • Definition and Applications

The Straight Tuck End Box (STE) is a corrugated box formed using precise creasing and die-cutting techniques. Its structure features a top tuck flap and a bottom tuck flap that fold in the same direction, typically toward the back panel of the box. This design keeps the front panel flat and continuous, without being interrupted by fold lines or cut edges, resulting in a clean and refined visual appearance. It is especially suitable for products that require clear and premium brand presentation.

Straight tuck end boxes are commonly used for lightweight, high-value products such as cosmetics, pharmaceuticals, dietary supplements, electronic accessories, and premium gift items. With excellent compatibility for sharp offset printing and the application of various surface finishing techniques—such as hot foil stamping, spot UV coating, and embossing—this box type is widely used in high-end commercial and retail packaging.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Straight tuck end boxes are typically produced from fine-flute corrugated board, such as E flute or F flute, with a paper weight ranging from approximately 250 to 400 gsm, depending on strength requirements and print quality expectations. The box structure consists of a single-piece body, two tuck flaps (top flap and bottom flap) aligned in the same direction, and a side glue flap. The production process includes printing, die-cutting, folding and gluing, after which the boxes are supplied flat-packed for convenient transportation and storage. During use, the box can be easily erected and closed by tucking in the top and bottom flaps.

As there is no mechanical locking mechanism, straight tuck end boxes are not suitable for heavy products or applications that require a high level of protection during transportation. For higher safety requirements, box styles with mechanical locking bottoms—such as snap-lock bottom boxes or auto-lock bottom boxes—are recommended. In addition, the flat front panel provides an ideal surface for graphic design and brand identity elements, enhancing visual appeal and display effectiveness.

 

3. Reverse Tuck End Box

🇻🇳 Hộp Nắp Gài Ngược
🇨🇳 反插式纸盒

  • Definition and Applications

The Reverse Tuck End Box (RTE) is a corrugated box die-cut from a single sheet of board, typically using fine corrugated flutes such as E flute or F flute, with a paper weight ranging from approximately 250 to 350 gsm. The defining feature of this box type lies in its two tuck flaps, which fold in opposite directions—one tucking toward the front panel and the other toward the back panel. This structure allows for more efficient die layout and nesting, helping to reduce material consumption during production while maintaining structural stability and visual quality.

Reverse tuck end boxes are commonly used for lightweight to medium-weight products such as cosmetics, pharmaceuticals, dietary supplements, electronic accessories, scented candles, and small decorative items. Thanks to their quick assembly, ease of use, and compatibility with high-quality offset printing, this box style is widely applied in retail packaging, e-commerce packaging, and standard product lines that require a balance between aesthetics and cost efficiency.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Reverse tuck end boxes are produced from fine-flute corrugated board laminated with couche paper, ivory paper, duplex board, or specialty papers, depending on structural and aesthetic requirements. The box structure consists of a single-piece body (main panel), two reverse tuck flaps, and a side glue flap. The manufacturing process includes printing, die-cutting, folding, and side gluing, after which the boxes are supplied flat-packed for convenient transportation and storage. During use, the box can be quickly erected and closed by tucking in both ends, making it suitable for manual or semi-automatic packing operations.

In terms of protection, the opposing tuck mechanism helps reduce the risk of accidental opening compared to straight tuck end boxes; however, overall security still depends on board quality and the precision of the tuck slots. For heavier products or applications requiring secure sealing, box styles with mechanical locking bottoms—such as snap-lock bottom boxes or auto-lock bottom boxes—are recommended. In addition, because the top and bottom tuck flaps fold along different axes, reverse tuck end boxes do not provide a fully uninterrupted display surface. This should be considered when designing packaging for display purposes or for premium products with high aesthetic requirements.

🔍 Quick Comparison: Straight Tuck End Box vs. Reverse Tuck End Box

CriteriaStraight Tuck End BoxReverse Tuck End Box
Aesthetic qualityHigh – suitable for display, clean and uninterrupted front panelModerate – front panel design may be affected
Production efficiencyLess efficient, as precise tuck direction is requiredOptimized for mass production and fast packing
Material optimizationMay consume slightly more paperUses less paper, more cost-efficient
Suitable product typesCosmetics, electronics, premium food products, giftsPharmaceuticals, FMCG products, e-commerce
Professional imageConveys a premium brand imageFocuses on functionality and packing speed

 

Selection Summary

  • Need a seamless, premium display surface even if it uses more material?
    → Choose the Straight Tuck End Box (STE).

  • Want to optimize costs, enable high-speed packing, and accept a visible tuck slot on the front panel?
    → Choose the Reverse Tuck End Box (RTE).

 

4. Lock Bottom Box

🇻🇳 Hộp Đáy Khóa Tay
🇨🇳 插锁底纸盒

  • Definition and Applications

The Lock Bottom Box, also known as the Snap Lock Bottom Box or 1-2-3 Bottom Box, is a corrugated box designed with a bottom structure consisting of four interlocking flaps. When folded in the correct sequence, these flaps create a secure locking mechanism. During assembly, the large hook-shaped flap is folded first, followed by the two side flaps, and finally the small locking flap is inserted into the slot. As a result, the bottom locks into place through friction and tight engagement, without the need for glue or adhesive tape. This structure provides higher strength than standard tuck bottoms while maintaining a lightweight construction and quick assembly.

Lock bottom boxes are suitable for medium-weight products such as large-volume cosmetics, packaged food items, bottles and containers, small electronic devices, or block-shaped consumer goods. With good load-bearing capacity, easy assembly, and flat-pack delivery, this box style is an efficient solution for retail packaging, e-commerce, and small to medium-scale production environments where flexibility and cost optimization are required.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Lock bottom boxes are typically manufactured from a single sheet of corrugated board, using fine flutes such as E flute or F flute, with a paper weight ranging from approximately 250 to 350 gsm depending on performance requirements. The box structure includes a one-piece main body, a four-flap snap lock bottom, a top tuck flap, and a side glue flap. The production process involves printing, die-cutting, folding, and side gluing, after which the boxes are supplied flat-packed for efficient storage and transportation. During use, the operator simply erects the box and folds the bottom following the “1-2-3” sequence, allowing the base to lock automatically and be ready for use without additional tools.

To ensure a secure bottom lock, the folding sequence must be followed correctly and the locking slots must be designed with precision. Incorrect folding or oversized slots may cause the bottom to release during transportation. For heavier products, load testing is recommended before mass production. In addition, during die-cut design, proper balance among the bottom flaps is essential to ensure the base closes tightly without warping or deformation after assembly.

 

5. Auto Lock Bottom Box

🇻🇳 Hộp Đáy Tự Khóa, Hộp Đáy Tự Động
🇨🇳 自动锁底盒

  • Definition and Applications

The Auto Lock Bottom Box, also known as the Crash Lock Bottom Box, is a corrugated box featuring a specially engineered bottom structure. Its folds and locking tabs are designed so that, when the box is erected, the bottom panels automatically engage and lock into place through pre-glued joints and friction. This mechanism allows the box to form a stable base with a single opening motion. Thanks to fast assembly, time savings, and high stability, this box type is widely used in manual packing operations and is particularly suitable for automated packaging lines.

Auto lock bottom boxes are well suited for medium to heavy products such as cosmetics, pharmaceuticals, packaged food items, electronic components, premium retail goods, and industrial supplies. The reinforced bottom structure provides reliable protection during transportation and display. With quick setup and a high level of safety, this box style is commonly used in logistics centers, packing warehouses, and production facilities with high efficiency requirements.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Auto lock bottom boxes are typically produced from corrugated board with E flute, B flute, or EB flute, with an average paper weight of approximately 300 to 400 gsm. The box structure includes a one-piece main body, an automatic bottom with pre-glued panels that lock upon erection, a top tuck flap, and a side glue flap. The production process consists of printing, die-cutting, folding, and side gluing, after which the boxes are supplied flat-packed for efficient storage and transportation. During use, the packer simply opens the box, and the bottom locks automatically without the need for glue or adhesive tape.

To ensure reliable locking performance, attention must be paid to the precision of the locking tabs and the quality of the adhesive. For heavier products, higher board grammage or increased board thickness should be considered. In premium packaging applications, the outer surface of the box is often laminated with a fully printed specialty paper layer and combined with finishing effects such as lamination, spot UV coating, or metalize lamination to enhance brand recognition and perceived product value.

 

🔍 Quick Comparison: Lock Bottom Box vs. Auto Lock Bottom Box

CriteriaLock Bottom BoxAuto Lock Bottom Box
Bottom structureFour bottom flaps folded diagonally and interlocked by frictionPre-glued bottom panel that automatically locks when the box is opened
Assembly speedMedium – requires folding the bottom flaps in the correct orderVery fast – the bottom locks automatically upon opening
Load-bearing capacitySuitable for medium-weight productsExcellent – ideal for heavy items and bottles
Adhesive requirementNot requiredRequires pre-gluing at the factory
Production costLower – simple structureHigher – complex bottom design and additional gluing process
Labor efficiencyManual handling required for each boxSignificant labor savings
Typical applicationsCosmetics, light household goods, hand-packed foodPremium cosmetics, pharmaceuticals, e-commerce, bottled products
Suitability for semi-automatic linesYesHighly suitable

 

6. Sliding Box

🇻🇳 Hộp Trượt, Hộp Ngăn Kéo, Hộp Bao Diêm
🇨🇳 抽拉盒 , 套袖盒

  • Definition and Applications

The Sliding Box, also known as a Drawer Box or Matchbox-style Box, is a corrugated box structure consisting of two interlocking components: an inner tray (drawer / inner tray)—typically made from corrugated board—and an outer sleeve (outer sleeve) produced from high–grammage paperboard. The product is accessed by sliding the inner tray out of the sleeve, similar to a drawer mechanism, creating a distinctive unboxing experience where functionality and presentation are seamlessly integrated.

Compared with conventional top-opening corrugated boxes, the Sliding Box operates on a linear pull–slide motion. This structure not only ensures effective product enclosure and protection but also delivers an intuitive and user-friendly opening action. The interactive sliding movement enhances perceived product value, making this box style particularly suitable for premium products and gift packaging.

In practical applications, corrugated Sliding Boxes are widely used across various industries. Notably, Mid-Autumn Mooncake packaging in recent years has increasingly favored this structure for its premium presentation and experiential appeal.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

The inner tray of a Sliding Box is typically produced from corrugated board, while the outer sleeve is made from rigid paperboard, with grammage selected based on load-bearing requirements and aesthetic direction. The sleeve must be engineered with high precision in die-cutting and creasing to ensure a smooth sliding motion—neither too tight nor too loose—preventing jamming or instability during use.

Like other corrugated packaging solutions, Sliding Boxes can be supplied in flat-pack form, optimizing storage and transportation costs prior to assembly.

From a marketing perspective, the pull–slide mechanism transforms packaging from a simple container into an interactive brand communication tool. Graphic design can be developed in a sequential manner—from the outer sleeve to the inner tray—creating a cohesive, intentional visual flow that enhances storytelling, evokes emotion, and reinforces brand identity with depth and sophistication.

 

7. Two-piece Box

🇻🇳 Hộp Âm Dương, Hộp Hai Mảnh, Hộp Nắp Rời, Hộp Nắp & Đáy
🇨🇳 天地盒

  • Definition and Applications

The Two-piece Box, also known as the Lift-off Lid Box or Base & Lid Box, is a premium corrugated box structure composed of two separate components: the box base and the lid. The lid is designed to cover the box from the top and can be completely removed when opening. This is a rigid-style corrugated box with a simple construction yet delivers a refined, sturdy feel and an enhanced unboxing experience—making it especially popular in high-end packaging applications.

The Two-piece Box is widely used for high-value products or items that require a formal and elegant presentation, such as gift boxes, Mid-Autumn Mooncake boxes, tea sets, ceramic tableware sets, feng shui items, trophies, and commemorative awards. This iconic box structure remains timeless in modern packaging trends and is particularly well suited for gift campaigns, retail display, and mid- to high-end e-commerce positioning.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Two-piece Box can be supplied either flat-packed or pre-assembled, depending on storage and transportation requirements. Common materials include E-flute, B-flute, or EB corrugated board, with base paper grammage typically ranging from 600 to 2,000 gsm, laminated with couche, ivory, or duplex paper for offset printing. Surface protection such as lamination is often applied to preserve print quality and prevent cracking along fold lines. Premium finishing options—including foil stamping, embossing/debossing, and spot UV—can be incorporated to create strong brand highlights.

When designing a Two-piece Box, special attention must be paid to the fit between the lid and the base, ensuring smooth opening and closing while maintaining sufficient tightness for stability. For heavier products or higher load-bearing requirements, it is recommended to switch to chipboard (rigid box) construction. Die-cutting, creasing, and box-forming processes must be executed with high precision to achieve sharp edges, good structural rigidity, and long-lasting aesthetics. If an internal insert or positioning tray is integrated, its height must be carefully calculated to avoid interference with the lid, which could compromise the overall fit and closure quality.

 

8. Roll End Box

🇻🇳 Hộp Cuộn
🇨🇳 卷边盒 , 邮寄盒 , 飞机盒

  • Definition and Applications

The Roll End Box is a common structure within the Mailer Box category and is also widely known as the Aircraft Box—a term commonly used in the Chinese market (飞机盒), derived from the box’s flat die-cut layout resembling an aircraft shape. The box structure features double roll-end side walls, which fold inward to form reinforced side panels, combined with a tuck-in lid (tuck-top or tuck-front) that allows the box to close securely without the use of glue.

During assembly, the two roll-end side panels are folded upward and locked into place, after which the lid is tucked into the front panel. This construction results in a box that is firm, well-aligned, easy to open and close, while also delivering a premium handling and unboxing experience.

The Roll End Box is well suited for products that require both strong protection and high aesthetic value, such as gift items, cosmetics, fashion accessories, books, packaged food, and e-commerce shipments. The roll-end structure significantly enhances sidewall rigidity and stacking strength, improving protection during transportation. At the same time, the tuck-in lid contributes to a smooth and professional unboxing experience—an important factor for retail brands and D2C (Direct-to-Consumer) businesses.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Roll End Boxes are typically die-cut from a single sheet of E-flute or B-flute corrugated board, with a grammage of approximately 300–400 gsm. The structure consists of a main body panel and double-folded roll-end side panels that form rigid box walls. The production process includes printing and die-cutting, after which the boxes are delivered in flat-packed form for efficient storage and transportation. During use, the box is assembled by folding the roll-end sides and tucking in the lid—no glue or adhesive tape is required.

While the roll-end tuck-in structure provides excellent strength and a premium unboxing experience, manual assembly time is longer compared to auto lock bottom boxes or snap lock bottom boxes. Improper folding may cause misalignment of the tuck flaps, affecting both closure security and visual appearance. Therefore, precise design of tuck slots and appropriate paper stiffness must be ensured based on product weight. For large-volume orders, semi-automated packing solutions are recommended to optimize labor costs and assembly efficiency.

 

9. Hộp N-shiki (N式)

🇻🇳 Hộp N-shiki (N式), Hộp Cuộn Chữ N, Hộp Cuộn Kiểu Nhật
🇨🇳 N式盒

  • Definition and Applications

The N-shiki Mailer, also known as a N-type Mailer Box, is a distinctive mailer box structure originating from the Japanese market. It belongs to the aircraft box (飞机盒) family but features a refined structural philosophy unique to Japan. The N-shiki Mailer incorporates all core characteristics of a mailer box: it is die-cut from a single sheet (one-piece), features a self-locking structure without glue, includes a hinged lid, and is secured using locking tabs.

At the same time, the N-shiki Mailer reflects the principles of Japanese Minimalism, with fewer crease lines, a cleaner structural layout, and a seamless visual transition between the interior and exterior surfaces. The locking tabs are designed to be discreet and well-integrated, minimizing visible hooks or large locking slots—resulting in a neat, refined appearance with high visual continuity.

Thanks to its smooth opening and closing action, compact geometry, and understated elegance, the N-shiki Mailer has become one of the most popular mailer box styles in Japan’s delivery and retail packaging sectors. It is suitable for products that require both protection and aesthetic presentation, such as cosmetics, fashion items, gifts, electronic devices, and e-commerce products. This structure is also an ideal choice for premium brands, gift sets, kits, and commemorative packaging that users are likely to keep and reuse over time.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Material selection should be based on the product’s weight and usage requirements, with E-flute or F-flute corrugated board being the most commonly used options. In premium packaging applications, the box is often laminated with an outer decorative paper layer that is printed and finished using techniques such as lamination, spot UV or foil stamping to enhance visual appeal and brand recognition.

N-shiki Mailer are typically supplied in flat-packed form, optimizing transportation and storage efficiency. For heavier products or higher protection requirements, higher-strength materials (such as E-flute or EB board) or internal inserts and cushioning should be incorporated to prevent movement during transit. In addition, precise die-cutting and creasing of the hinged lid and fold lines are critical to avoid cracking, misalignment, or deformation during repeated opening and closing.

 

10. Handle Box

🇻🇳 Hộp Quai Xách
🇨🇳 提手盒

  • Definition and Applications

The Handle Box, commonly referred to in Western markets as a Gable Box (named after its roof-like top structure), is a corrugated box design featuring an integrated handle die-cut from a single sheet of board. The handle is formed through precise die-cutting and creasing. When the two top panels are folded and interlocked, they automatically create a sturdy, unified handle that allows the box to be carried easily and securely.

This structure offers an optimal balance between functional convenience and visual appeal. The built-in handle eliminates the need for additional carrying accessories while enhancing the box’s display value and overall user experience.

Handle Boxes are an ideal packaging solution for take-away food and beverage, bakery items, confectionery, tea and coffee products, cosmetics, gift boxes, conference giveaways, and event-related merchandise. The integrated handle improves portability while serving as a strong visual element, making the box particularly effective for retail presentation, promotional activities, and short-distance transportation.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Commonly used materials include E-flute or B-flute corrugated board, with a typical grammage range of 300–400 gsm. The box is die-cut from a single sheet that integrates the main body, locking bottom, folding top flaps, and built-in handle. The two handle-bearing top flaps are designed with locking tabs that insert into slots on the secondary flaps, ensuring the lid remains securely closed during handling and transport.

The box surface is suitable for lamination with couche, duplex, or ivory paper, enabling high-quality offset printing and premium finishing options such as lamination, foil stamping, embossing/debossing, and spot UV, depending on the product positioning. Handle Boxes are typically supplied flat-packed and can be easily assembled manually.

When designing the handle, a minimum handle width of 15–20 mm is recommended to ensure comfortable carrying and prevent hand discomfort. Die-cut corners around the handle opening should be rounded to reduce the risk of tearing during use. For products with medium to higher weight, the handle area should be reinforced—either by increasing the handle cross-section or adding extra paper layers—to improve durability. Any tongue locks or locking tabs must be precisely die-cut with appropriate tolerances to allow smooth assembly while maintaining secure closure during movement.

 

11. Rope Handle Box

🇻🇳 Hộp Quai Xách Dây
🇨🇳 绳提手盒

  • Definition and Applications

The Rope Handle Box, commonly referred to in the Chinese market as a Gable Top Box (屋顶箱 – “roof-shaped box”), is a type of corrugated box designed with an integrated rope handle threaded through reinforced die-cut holes (metal eyelets / grommets) on the box body. The rope handle is attached directly to the lid or side panels, allowing the box to be conveniently carried by hand without the need for an additional outer bag. This structure achieves a well-balanced combination of portability, functional performance, and aesthetic appeal, making it particularly suitable for products that require strong brand presentation and visual impact.

In the Chinese domestic context, the term 屋顶盒 (Gable Top Box) also specifically denotes a distinctive structural geometry: two large top flaps are folded inward to form two symmetrical truncated gable peaks (non-pointed), which are then secured by locking into pre-die-cut slots on two auxiliary flaps. This locking mechanism ensures a firm and stable closure without the use of adhesive. If the N-shiki Mailer (Roll End N-Type Box) is regarded as a structural signature of the Japanese corrugated packaging market, then the Gable Top Box (Gable Top Rope Handle Box) can be considered a defining structural signature of the Chinese market—widely adopted for corrugated packaging due to its high recognizability and functional efficiency.

In practical applications, rope handle boxes are extensively used across industries such as gift packaging, premium cosmetics, wine and spirits, food and confectionery, as well as corporate gift sets, seasonal gift boxes, and event packaging. With its direct carry capability and refined appearance, this box type not only enhances user experience but also serves as an effective brand communication medium at the point of sale and during formal gifting occasions.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

Typical materials include E-flute, F-flute, or double-wall EB corrugated board, laminated with couche, duplex, or ivory paper. The surface is usually offset printed, followed by lamination to improve durability and visual performance, ensuring both structural strength and sharp graphic reproduction. Handles are commonly made from cotton rope, nylon rope, or recycled PP rope, with diameters ranging from 4–8 mm and load-bearing capacities of approximately 2–8 kg. Rope holes are generally circular and reinforced with metal grommets to prevent tearing and enhance finishing quality. The boxes are supplied flat-packed and can be easily erected when needed.

The size and placement of rope holes must correspond precisely to the rope diameter and the expected lifting force. Rope length should be ergonomically proportioned—typically 22–30 cm per side—to ensure comfortable handling and visual balance with the box dimensions. For heavier or fragile products, thicker corrugated board, reinforced bottoms, or internal inserts are recommended to distribute lifting stress more evenly. The gable top structure (屋顶结构), characteristic of the Chinese market, requires high die-cutting precision to ensure smooth opening and closing while maintaining secure locking during transport.

 

12. Plastic Handle Box

🇻🇳 Hộp Quai Xách Nhựa
🇨🇳  塑料提手盒

  • Definition and Applications

The Plastic Handle Box is a corrugated box design equipped with an external plastic handle, allowing users to carry the box easily without the need for an additional shopping bag. The plastic handle is typically installed through two die-cut perforated holes on the top panel of the box. Handles are usually manufactured separately and attached after the box body has been fully finished. This structure combines high convenience with strong load-bearing capability, making it suitable for heavier products or items that require frequent handling and transportation.

Plastic Handle Boxes are widely used in industries such as consumer electronics, children’s toys, packaged food, premium Lunar New Year gift sets, wine and spirits, cosmetics, and corporate or conference gift kits. With their sturdy structure, ease of carrying, and high reusability, these boxes are an ideal packaging solution for gift-based marketing campaigns and premium retail displays.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

  • Specifications and Considerations

The box body is commonly made from E-, F-, or B-flute corrugated board, or multi-wall structures (3- to 7-ply) depending on product weight and load requirements. The outer surface is often laminated with couche, ivory, or duplex paper, supporting high-quality offset printing and premium finishing options such as lamination, spot UV, foil stamping, embossing/debossing, and spot UV varnish.

Plastic handles are typically made from PVC, PP, HDPE, or recycled plastic, available in various diameters and custom designs, with load capacities ranging from 0.5 kg to 15 kg depending on handle type and material. Boxes are usually supplied flat-packed, allowing for manual or automated packing at the factory and helping to reduce storage and transportation costs.

Handle insertion holes must be designed to match the handle specifications precisely, providing sufficient clearance for easy installation while ensuring a secure fit during lifting. The handle position should be centered along the box’s vertical axis and reinforced with a plastic support plate or backing patch to prevent paper tearing under load. For heavy products, it is recommended to use high-load plastic handles, increase board strength, and conduct real-load testing prior to mass production to ensure safety and durability.

 

✅ Choosing the Right Box Style – Enhancing Value – Optimizing Costs

Each Corrugated Box style introduced in this series is compatible with a wide range of common flute types and laminated papers such as couche, ivory, duplex, kraft, etc., offering high flexibility in design and meeting diverse usage requirements from standard to premium applications.
At Newlifepack, we apply modern offset printing technology on the KOMORI “Diamond-class” press, delivering sharp images, accurate color reproduction, and consistent print quality—even for large-volume production.

12 Common Types of Corrugated Boxes (English/ Vietnamese)

 

📦 Overview of 12+ Common Corrugated Box Styles

No.English NameTên Tiếng Việt中文名稱Technical Term
1Regular Slotted ContainerThùng Nắp Đối Khẩu常规插口瓦楞纸盒RSC – Regular Slotted Container
2Straight Tuck End BoxHộp Nắp Gài Thẳng直插式纸盒 / 上下插口同向盒STE – Straight Tuck End
3Reverse Tuck End BoxHộp Nắp Gài Ngược反插式纸盒 / 上下插口反向盒RTE – Reverse Tuck End
4Lock Bottom Box / Snap Lock Bottom BoxHộp Đáy Khóa Tay插锁底纸盒 / 手动锁底盒SLB – Snap Lock Bottom
5Auto Lock Bottom Box / Crash Lock Bottom BoxHộp Đáy Tự Khóa自动锁底盒 / 糊底盒ALB – Auto Lock Bottom
6Sliding Box / Sleeve BoxHộp Trượt / Hộp Ngăn Kéo / Hộp Bao Diêm抽拉盒 / 套袖盒
7Two-piece Box / Lift-off Lid Box / Base & Lid BoxHộp Âm Dương / Hộp Hai Mảnh / Hộp Nắp Rời / Hộp Nắp & Đáy天地盒
8Roll End Box / Mailer Box / Aircraft BoxHộp Cuộn卷边盒 / 邮寄盒 / 飞机盒RETF – Roll End Tuck Front / RETT – Roll End Tuck Top
9N-type MailerHộp N-shiki / Hộp Cuộn Chữ N / Hộp Cuộn Kiểu NhậtN式盒
10Handle Box / Gable BoxHộp Quai Xách提手盒
11Rope Handle Box / Gable Top BoxHộp Quai Xách Dây / Hộp Hai Mái绳提手盒
12Plastic Handle BoxHộp Quai Xách Nhựa塑料提手盒

 

Beyond print quality, every packaging product at Newlifepack is carefully finished with surface enhancements such as foil stamping, embossing, spot UV, lamination, metalize lamination, and other post-print effects. These finishing techniques enhance visual appeal, durability, and brand recognition down to the smallest detail.

Selecting the right box structure not only helps optimize production costs but also creates a memorable unboxing experience, effectively strengthening brand image in a distinctive and sustainable way.

 


 

Newlifepack Co., Ltd.

Professional Paper Packaging Manufacturer (since 2008)
ISO 9001:2015 · ISO 14001:2015 · GMI · GSV · FSC · SMETA

Industrial design · printing · manufacturing
▸ Tet gift boxes · Mooncake boxes · Gift boxes · Packaging boxes · Custom packaging
▸ MOQ: Rigid boxes 500–1,000 | Corrugated boxes 1,000–2,000 | Folding cartons >5,000 / design

Core strengths: Chipboard & Metalize
▸ Fully integrated rigid box production line (chipboard / greyboard), no outsourcing
▸ High-quality Offset printing & Metalize printing on KOMORI press – USD 2 million investment
▸ Effects signature: Metallic Knockout, Drip-off / Sand-like, 3D Embossing, Sculpted Foil Stamping.

Consultation · Quotation · Orders
🏭 68 Tran Van Cham Street, Cu Chi Commune, Ho Chi Minh City, Vietnam
📞 +84 28 3790 2768 | 📱 +84 828 44 9999 (+zalo)
✉️ box@newlifepack.com (EN / 中文)
🌐 newlifepack.com
📘 facebook.com/newlifepack

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